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 Polaris Series
The only true "quarter brick" on the market 48V Input, 1.5V, 2.2V, 3.3V, or 5.0V
The Polaris Series is a high current 100W quarter brick DC/DC converter with:
100 Watts @ 100 Baseplate 67 Watts/cu. inch 1.2" x 2.4" x 0.5" Fixed Frequency Operation Remote Sense Output Voltage Trim Optional Heatsink UL and CSA approved Two Year Warranty
Control Functions
Remote Sense Primary and Secondary Output Enable
Protection Features
Over Temperature Protection Over Voltage Protection Over Current Protection
Typical Characteristics
Output Setpoint Accuracy: 1.25% Load & Line Regulation: 0.25% Noise & Ripple: 75 mVp-p (1.5, 2.2V) 100 mVp-p (3.3, 5.0V) Long Term Temperature Drift: 0.5% Output Trim
Polaris Series, Page 1
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0
Specifications
General Specifications
Operating Temperature Storage Temperature Relative Humidity Vibration Weight Material Flammability Safety MTBF MIL-HDBK-217 0C to +100C baseplate -40C to +100C 10% to 95% RH, Non-condensing 10-500Hz 0.75g peak 80gm, max. without heatsink UL94V-2 1,000,000 hours2 UL 1950, CSA C22.2 No. 950 approved1
Notes: 1. Requires one fuse located in either the plus or minus side of the 48V supply; fuse rated for 8A max for all conditions. 2. 50-100% load; 40C baseplate.
Input Characteristics
Baseplate Temperatures from 0C to +100C.
Parameter Name Test Condition Var Symbol Min Requirement Typ Max Unit
Input Voltage Input Low Line Power On V Input Low Line Power Off V No Load Input Power Input Capacitor (external to the converter) Input Current 1.5V 2.2V 3.3V 5.0V Inrush Transient Efficiency 1.5V 2.2V 3.3V 5.0V Reflected Input Ripple Maximum Losses at Local Sense 1.5V 2.2V 3.3V 5.0V
VI VIon VIoff PIL Module Power On Module Shutdown VI=VInom rated 80V min II II II II VI = 36V, IO = 24A, VO = 1.5V VI = 36V, IO = 24A, VO = 2.2V VI = 36V, IO = 24A, VO = 3.3V VI = 36V, IO = 16A, VO = 5.0V VO = VO nom , IO = IO rated, VI=VInom
36 30 80 - 100 - - - -
-
72 35 90 2.0 - 1.5 2.1 3.0 3.0
0.5
V V %VIon W F A A A A A2s % % % % Ap-p W W W W
68 72 78 82
70 74 80 84
- - - - 2.5 17.0 20.6 22.4 17.6
VI = 48V, IO = 24A Pd Pd Pd Pd VI = 48V, VO = VOnom IO = IOmax rated, TCase= 70C
- - - - -
Polaris Series, Page 2
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0
Specifications
Output Characteristics
Over the complete baseplate temperatures and input voltage ranges.
Parameter Name Test Condition Var Symbol Min Requirement Typ Max Unit
Output Voltage (nominal)
Rated Output Current
1.5V 2.2V 3.3V 5.0V 1.5V 2.2V 3.3V 5.0V
VOnom VOnom VOnom VOnom IO IO IO IO
Initial Output Voltage Tolerance (with remote sense) Noise and Ripple
1.5V 2.2V 3.3V 5.0V
VO = VOnom VO = VOnom VO = VOnom VO = VOnom Vadj = open, TC = +25C VI = VInom, IO = IOrated 20MHzP-P bandwidth, VI=36-72V, IO = 0 amps to 100%
- - - - 0 0 0 0 -1.25
1.5 2.2 3.3 5.0 - - - - - - - - - - - - - - - - - - - - - - - - - - -
- - - - 25 25 25 20 1.25 75 75 100 100 0.25 0.5 1.717 1.363 2.333 1.717 3.500 3.166 5.303 4.798 1.717 1.363 2.333 1.717 3.500 3.166 5.303 4.798
V V V V A A A A %VOnom mVP-P mVP-P mVP-P mVP-P %VOnom %V V V V V V V V V V V V V V V V V
Static Load and Line Regulation Long Term Temperature Drift Output Voltage Trim
VI=36-72V, IO = 0.2amps to 100%
- -0.5 1.683 1.336 2.287 1.683 3.430 3.103 5.197 4.703 1.683 1.336 2.287 1.683 3.430 3.103 5.197 4.703
1.5V 2.2V 3.3V 5.0V
VOtrim VOtrim VOtrim VOtrim VOtrim VOtrim VOtrim VOtrim
VIN = 48V VO = VOnom
Output Voltage Trim
1.5V 2.2V 3.3V 5.0V
IO = 50% of IOmax
Rtrim=13200 Rtrim=42200 Rtrim=140768 Rtrim=8250 Rtrim=41905 Rtrim=122825 Rtrim=118000 Rtrim=105511 Vtrim=1.404 Vtrim=0.700 Vtrim=1.149 Vtrim=0.313 Vtrim=2.808 Vtrim=2.156 Vtrim=2.869 Vtrim=2.130
Polaris Series, Page 3
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0
Specifications
Output Characteristics (continued)
Over the complete baseplate temperatures and input voltage ranges. Airflow adjusted at 500LFM with 0.9" high heatsink.
Parameter Name Test Condition Var Symbol Min Requirement Typ Max Unit
Total Remote Sense Compensation (round trip) Output Overvoltage Protection (Latching)
VI = VImin, IO = IOmax rated 1.5V 2.2V 3.3V 5.0V TOVP 1.5V 2.2V 3.3V 5.0V 1.5V IOlim IOlim IOlim IOlim VO = VOnom, IO = IOrated VO = VOnom, VI = 48V
- 2.00 2.64 3.96 6.00 - 27 27 27 22 - - - 1 1 - 100 - 10
- - - - - - - - - - - - - - - -
100 2.30 2.86 4.29 6.50 150 - - - - 38 150 250 20 10 1.0 10,000 125
mV V V V V s A A A A A mV s ms ms ms f C M
Output Voltage Protection Response Time Current Limit (nominal)
Short Circuit Current Transient Response, Vo Deviation from Steady State Settling Time (to 1%) Turn On Time Turn on Ramp Time Turn Off Time (to 10% initial value) External Load Capacitance Over Temperature Shutdown (Latching) Isolation Resistance (1500VDC) Input-Output
VO = 0.2 to 0.4V, VI = 72V Io = 25-75% Imax @ 0.1A/sec (di/dt), positive or negative step1 ton tramp toff VImin to VImax VImin to VImax, 10-90% rise time VImin to VImax ESR@10,000f = 2m TBASEPLATE
- -
Notes: 1. 940f (2, 470F tantalum capacitor) solid tantalum capacitor placed across output.
Polaris Series, Page 4
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0
Specifications
Control Signal Characteristics
Parameter Name Test Condition Symbol Requirement Min Max Unit
P_Enable_L and S_Enable_L Function Controls P_Enable_L and S_Enable_L Function Controls
VENABLE LOW VENABLE HIGH IENABLE LOW RENABLE LOW RENABLE LOW IENABLE LOW
Module Enabled Module Disabled Source Current (VENABLE = 0.8V) Module Enabled Module Disabled Source Current (RENABLE = 100)
0 2.5 - - 200K -
0.8 6.0 -1.0 100 - -0.5
V V mA K mA
Enable Controls
Primary Enable_L Secondary Enable_L Output Voltage
Low High or Open Low High or Open
Low Low High or Open High or Open
On Off Off Off
Enable Circuit Turn on Time
On >3V Off 0.6V To VENABLE Pin 220K 2N7000 or Equivalent .22F Tantalum To (-)
Output Load Conditions (Turn On)
1M
IN4148
Turn on Time
3V VENABLE 0.8V Time Turn on Time for VENABLE going Low
Output Voltage Turn off Time
Turn off Time for VENABLE going High
2.5V VENABLE Time
Regulation Band VOUT
90% of Initial Input Current Input Current Time TOFF
Time TON
Polaris Series, Page 5
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0
Application Notes
Signal Characteristics: Per table on page 5.
Input Signals:
Enable_L: This unit has both primary and secondary output enable: Primary Enable_L: This input signal is used to enable the output of the converter when activated (active Low). The signal is referenced to the input side (-Vin pin 11). Secondary Enable_L: This input signal is used to enable the output of the converter when activated (active Low). The signal is referenced to the output side (-Sense).
For the GPP5V0-15 and GPP5V0-20, the trim voltage for these two units is:
VTRIM = 1.829 * Vo - 6.05 ---------------- Volts 1.238
Resistor Programming: Output voltage may be adjusted down from the nominal output voltage with a resistor connected between the "Trim" pin (pin 4) and the "-Sense" pin (pin 1). For the GPP1V5-15 and GPP1V5-25, the trim resistor, Rtrim for these two units is:
RTRIM = (18. 1379 - 18.100 * VO) -------------------- Kohms VO - 1.499
Enable Controls
Primary Enable_L Secondary Enable_L Output Voltage
Low High or Open Low High or Open
Low Low High or Open High or Open
On Off Off Off
For the GPP2V2-15 and GPP2V2-25, the trim resistor, Rtrim for these two units is:
169.1217 - 114.935 * VO RTRIM = ---------------------- Kohms
6.35 * VO - 13.977
Output Voltage Adjust: The output voltage of the converter can be adjusted above or below the nominal output voltage as specified in the Output Characteristics Table. The range of adjustment above the nominal output voltage is limited by the internal overvoltage trip point settings. The overvoltage trip point settings do not change with output voltage adjustments. Output Voltage Turn On Time: The external circuit used to turn on the converter's "enable circuit" is per the Figure on page 5. Voltage Programming: A voltage may be applied between the "Trim" pin (pin 4) and the "- Sense" pin (pin 1) to adjust the output voltage up or down from the nominal output. Vo is the desired output voltage. For the GPP1V5-15 and GPP1V5-25, the trim voltage for these two units is:
90.5 12.1 VTRIM = ------ * VO - ---- Volts 44.97 6
For the GPP3V3-15 and GPP3V3-25, the trim resistor, Rtrim for these two units is:
2 (249.26 -122.01 * VO) RTRIM = ---- * -------------------- Kohms 5 2.49 *Vo - 8.24
For the GPP5V0-15 and GPP5V0-20, the trim resistor, Rtrim for these two units is:
RTRIM = 18.29 * Vo - 60.50 ---------------- Kohms 5 - VO
Output voltage may be adjusted up from the nominal output voltage with a resistor connected between the "Trim" pin (pin 4) and the "+ Sense" pin (pin 2). For the GPP1V5-15 and GPP1V5-25, the trim resistor, Rtrim for these two units is:
RTRIM = ---------------------- Kohms
(18.1379 - 9.106 * Vo) VO - 1.499
For the GPP2V2-15 and GPP2V2-25, the trim voltage for these two units is:
11.4935 12.1 VTRIM = -------- * VO - ---- Volts 8.3862 6
For the GPP2V2-15 and GPP2V2-25, the trim resistor, Rtrim for these two units is:
RTRIM = ---------------------- Kohms
169.1217 - 31.073 * VO 6.35 * VO - 13.977
For the GPP3V3-15 and GPP3V3-25, the trim voltage for these two units is:
4.067 12.1 VTRIM = ------ * VO - ---- Volts 2.06 3
Polaris Series, Page 6
For the GPP3V3-15 and GPP3V3-25, the trim resistor, Rtrim for these two units is:
2 (249.26 -60.21 * VO) RTRIM = ---- * -------------------- Kohms 5 2.49 *VO - 8.24
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0
Application Notes
For the GPP5V0-15 and GPP5V0-20, the trim resistor, Rtrim for these two units is:
RTRIM = -------------------- Kohms
60.50 - 5.91 * Vo VO - 5
Overcurrent Protection: The converter shall survive any overload condition indefinitely including short circuit. The values of current limit and short circuit shall be per the Output Characteristics Table. Overvoltage Protection: The converter shall be protected against any overvoltage across Vout pins by shutting down the output at the values specified in the Output Characterisitics Table. This is a latched condition and either the input voltage has to be recycled or the primary enable signal (P_ENABLE_L) has to be recycled to reset normal operation. Recommended Input Filter, Fuse and Case Connections: A fuse is required in series with the plus or minus side of the 48V input to meet safety requirements. The following input filter circuit is recommended for all applications. The fuse should be inserted between the capacitors and the plus or minus input of the converter. The case should be connected to the output return.
L1
Thermal Considerations: Thermal considerations are an important factor in the reliable operation of the converter. The maximum operating baseplate temperature is 100C. The maximum recommended operating baseplate temperature is 90C. The baseplate temperature is a function of the losses within the converter, the converter ambient temperature, and airflow across the heat sink. The reference baseplate temperature is measured at the center coordinates of the baseplate. The baseplate temperature can be approximated by the following equation:
TBASEPLATE = POUTPUT * ---- * RBASEPLATE-AMBIENT + TAMBIENT
1-
Where: TBASEPLATE Tambient
48V
2
1 C1 270F 63V + C2 1F 100V
In (+)
is the temperature of the baseplate. is the local ambient temperature around the converter is the efficiency of the converter (see Table on page 5)
48V RTN
4
80 F1
UH
3
In (-)
In (+) In (-)
Rbaseplate-ambient is the thermal resistance from the baseplate to the ambient environment. This is a function of the heat sink and air velocity. Thermal Shutdown: The converter shall shutdown under a thermal overload. This is a latched condition and either the input voltage has to be recycled or the primary enable signal (P_ENABLE_L) has to be recycled to reset normal operation.
+ Input - P Enable
DC/DC Converter
+
Output
RLOAD
C3 1F 100V
C4 1F 100V
Case
-
L1 Common Mode Inductor C1 270F, 63V Aluminum Electrolytic Capacitor C2-C4 1F, 100V Ceramic capacitor
Polaris Series, Page 7
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0
PACKAGE DETAIL
Pin Assignments
Heatsink Profile .500.010
Pin No.
Designation
Pin Size (inch)
Tolerance (inch)
.240 .200 .040 pins 4plcs .150 1.300 .900 .450 .300 MAX .225 .200
Side View
2.400 .010 .200 .100
9 10 11 12 7 1 2 8
1 2 3 4 5 6 7 8 9 10 11 12
.100 .025 sq pin .100 grid, 6 plcs .025 .175 .060 pins 2plcs
5 6
.150
.400 .250
M3X 0.5 4plcs
2.050 2.100
-Sense +Sense S_Enable_L (Secondary Enable) Trim NC NC -Vout +Vout Case P_Enable_L (Primary Enable) -Vin +Vin
0.025 Sq 0.025 Sq 0.025 Sq 0.025 Sq 0.025 Sq 0.025 Sq 0.060 0.060 0.040 0.040 0.040 0.040
0.001 0.001 0.001 0.001 0.001 0.001 0.002 0.002 0.002 0.002 0.002 0.002
Bottom View
ORDERING INFORMATION
Model Number Output Voltage Max Current Efficiency (Typ) Model Number Output Voltage Max Current Efficiency (Typ)
GPP5V0-20 GPP5V0-15 GPP3V3-25 GPP3V3-15
5.0V 5.0V 3.3V 3.3V
20 A 15 A 25 A 15 A
84% 85% 80% 82%
GPP2V2-25 GPP2V2-15 GPP1V5-25 GPP1V5-15
2.2V 2.2V 1.5V 1.5V
25 A 15 A 25 A 15 A
73% 75% 70% 71%
* Heatsinks required: available on request.
Galaxy Power Inc. warrants to the original purchaser that the products conform to this data sheet and are free from material and workmanship defects for a period of two (2) years from the date of manufacture, if this product is used within specified conditions. Galaxy Power Inc. reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such products or information. For additional details on this limited warranty consult the factory.
155 Flanders Road Westborough, MA 01581 508-870-9775 Fax: 508-870-9796 e-mail: galaxy@galaxypwr.com website: http://www.galaxypwr.com
(c) Copyright 2000 Galaxy Power. Specifications subject to change without notice.
Polaris Series, Page 8
WWW.GALAXYPWR.COM
Part No. 99-003 Rev. 1.0


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